Capabilities Enhanced with Advanced Materials and Techniques

Capabilities Enhanced with Advanced Materials and Techniques

At the forefront of industrial roller services, our facility integrates advanced technology and expertise to provide superior solutions. Our comprehensive capabilities ensure that every aspect of roller performance and maintenance is addressed with precision and efficiency.

Rubber Roller Recovering

We excel in rubber roller recovering, utilising advanced machinery equipped with the latest technology. Our robust extrusion machines handle both small and large rollers, restoring them to optimal condition with unparalleled efficiency. The use of compressed air techniques guarantees clean and thorough preparation of roller surfaces, ensuring that the new covering adheres perfectly and performs effectively. Our process not only extends the life of your rollers but also enhances their functionality, making our rubber roller recovering service a top choice for industries requiring high-quality restoration.

CNC Precision Grinding

Our facility is equipped with sophisticated CNC grinders designed for CNC precision grinding. These grinders, paired with detailed RollCal reporting, enable us to achieve exacting standards for various roller profiles, including Parabolic Crown, Tapered, and Parallel. The CNC technology ensures that each roller is ground with extreme precision, providing superior performance and longevity. This process is crucial for industries that demand high precision and consistency in their roller operations. Our commitment to using cutting-edge CNC technology sets us apart as leaders in precision grinding.

Suction Roller Repair

Specialising in suction roller repair, we offer a comprehensive suite of services that includes journal replacement, bearing removal, and re-fitting. Our expertise in suction roller drilling ensures that all repairs are conducted with precision, using advanced machining techniques to guarantee the highest quality outcomes. Whether you require minor repairs or complete overhauls, our skilled technicians employ state-of-the-art equipment to restore your suction rollers to peak performance. Our repair services are designed to address the most demanding requirements, ensuring that your rollers operate smoothly and efficiently.

Dynamic Balancing

To optimise machinery performance, we utilise a meticulous dynamic balancing process for every roller. Our dynamic balancer ensures that each roll is balanced to exacting standards, which improves overall machinery performance and extends the equipment's lifespan. By carefully selecting and using appropriate blasting media such as glass beads, we achieve precise balancing that addresses vibrations and other performance issues. This service is essential for industries where maintaining optimal machinery operation is critical for productivity and safety.

Grit Blasting Services

Our grit blasting services are integral to effective surface preparation, ensuring that roller coverings adhere properly and last longer. We use various abrasive materials, including steel grit and glass bead, to clean and prepare roller surfaces. This thorough preparation is vital for achieving excellent adhesion of new coatings and prolonging the life of the rollers. Our grit blasting process is tailored to meet the specific needs of each project, ensuring optimal results and high-quality finishes.

Custom Compound Development

In addition to our core services, we offer custom compound development through our in-house mixing facility. This capability allows us to create bespoke compounds tailored to the unique needs of our clients, using a range of abrasive media for optimal performance. Our custom compounds are designed to enhance the functionality and durability of rollers, making them suitable for a wide range of industrial applications.

NDT Crack Testing and Shell Quality Assurance

Ensuring the safety and quality of roller shells is a priority, and our NDT crack testing service is essential for identifying and addressing any potential issues. We employ techniques such as grit blasting with steel grit to prepare roller surfaces for thorough inspection and testing. This process guarantees that roller shells meet stringent quality standards, providing peace of mind and reliability for our clients.